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Flame Retardant Resin/
Overview
ALITA 1074 High-Reactivity Flame Retardant Unsaturated Polyester Resin
Category:Flame Retardant ResinCode:ALITA 1074
Features
ALITA 1074 is a high-reactivity, reactive-type flame retardant unsaturated polyester resin. It features a remarkably low liquid viscosity and excellent wetting and impregnation capability for glass fibers, making it exceptionally optimized for the hand lay-up molding process.
- Applications: Ideal for manufacturing flame-retardant fiber-reinforced plastic (FRP) products, including marine vessels, transportation vehicles, cooling towers, structural building components, electrical cable boxes, and underground coal mining infrastructure.
- Performance: Cured parts deliver exceptional flame self-extinguishing capabilities alongside robust mechanical integrity. When compounded with Aluminum Trihydrate (ATH) fillers, the end products demonstrate superior fire resistance, an ultra-low flame propagation velocity, and minimized smoke density emission indexes.
- Flame Retardancy: Meets the performance requirements of ASTM E84-2009 Class A, achieving a Flame Spread Index (FSI) of 10 and a Smoke Developed Index (SDI) of 120 when compounded with ATH filler (100:100 by weight).
Specifications
| Item | Specification Range | Unit | Test Method |
|---|---|---|---|
| 外观 (Appearance) | Light Yellow Transparent Liquid | -- | GB/T 8237.6.1.1-2005 |
| Viscosity (25℃) | 0.05 - 0.08 | Pa·s | GB/T 7193.4.1-2008 |
| Gel Time (25℃) | 12.0 - 22.0 | min | GB/T 7193.4.6-2008 |
| Acid Value | 17.0 - 25.0 | mgKOH/g | GB/T 2895-2008 |
| Solid Content | 52.0 - 58.0 | % | GB/T 7193.4.3-2008 |
Note: Gel Time Test Conditions: Evaluated at 25°C ambient temperature. Formulation: Resin 100%, Curing Accelerator (RCA) 2.0%, Curing Agent (MEKP) 2.0%.
Properties
| Mechanical / Flame Property | Typical Value | Unit | Test Method |
|---|---|---|---|
| Tensile Strength | 69 | MPa | GB/T 1447-2005 |
| Tensile Modulus | 10 | GPa | GB/T 1447-2005 |
| Flexural Strength | 129 | MPa | GB/T 1449-2005 |
| Flexural Modulus | 6.61 | GPa | GB/T 1449-2005 |
| Limiting Oxygen Index (LOI) | 45% | % | GB/T 8924-2005 |
FRP Specimen Preparation & Post-Curing:
1. Formulation Ratio: ALITA 1074 Resin : ATH Filler = 100 : 100 (by weight).
2. FRP Structural Lay-up Profile: Specimen fabricated in accordance with GB/T 8237-2005 using 4 layers of 450g/m² Emulsion Chopped Strand Mat (EMC450). Specimen thickness for LOI testing is strictly 3mm.
3. Curing Setup: RCA Accelerator 2.0%, Curing Agent (Butanox M50) 1.0%.
4. Post-Curing Sequence: RT × 24h + 60°C × 3h + 110°C × 2h.
1. Formulation Ratio: ALITA 1074 Resin : ATH Filler = 100 : 100 (by weight).
2. FRP Structural Lay-up Profile: Specimen fabricated in accordance with GB/T 8237-2005 using 4 layers of 450g/m² Emulsion Chopped Strand Mat (EMC450). Specimen thickness for LOI testing is strictly 3mm.
3. Curing Setup: RCA Accelerator 2.0%, Curing Agent (Butanox M50) 1.0%.
4. Post-Curing Sequence: RT × 24h + 60°C × 3h + 110°C × 2h.
Usage Instructions
Recommended Reaction Dosage:
- ALITA 1074 Resin: 100 pbw
- ATH Filler: 100 pbw
- Curing Accelerator (RCA): 1 - 4 pbw (calibrated to workshop site temperature)
- Curing Agent (Butanox M50): 1 pbw
- Accelerator Selection: Avoid colorless accelerators as they can cause incomplete cross-linking, resulting in a sticky surface. Use of RCA or alternative professional-grade accelerators specialized for UPR is strongly recommended.
- Surface Tack Prevention: High workshop humidity or elevated temperatures can induce surface stickiness. Incorporating RS-102 solution at 0.4% - 0.8% is recommended to prevent air-inhibition.
Storage & Handling
- Logistics Safety: Transportation must align with National Regulations Governing the Logistics of Dangerous Chemicals.
- Storage Conditions: Keep containers tightly sealed and store indoors in a cool, dry, well-ventilated warehouse below 25°C. Keep away from flames, heat sources, and solar radiation. Guaranteed shelf life is 3 months from dispatch.
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